Utility Construction
Providing the Utility Expertise & Services You Need, 24/7
The Hydaker-Wheatlake Company is dedicated to the construction and maintenance of utility infrastructure. We pride ourselves in turnkey construction execution, with the capability to design, procure material, and build the system our customers want.
Distribution & Streetlights
DISTRIBUTION LINE CONSTRUCTION, DESIGN & MAINTENANCE
In 1936, Franklin D. Roosevelt signed the Rural Electrification Act, marking the inception of The Hydaker-Wheatlake Company's (HWC) enduring involvement in the construction and maintenance of distribution lines. When HWC was just starting out in the utility world, they secured a pivotal project: the construction of 1,000 miles of single-phase line in South Dakota. Notably, this endeavor was completed both safely and ahead of schedule. Since that pivotal moment, Hydaker-Wheatlake has consistently upheld this approach, collaborating with investor-owned utilities, municipals, and electrical cooperatives nationwide. Their unwavering commitment to enhancing system reliability while adhering to budget constraints remains a hallmark of their operational philosophy.
HWC currently constructs all distribution lines ranging from 500 Volt secondary to 34.5kV, performing all distribution work including:
- New Construction for Overhead & Underground
- Joint Trench, including gas installation & termination
- Energized Work
- Line Upgrades, Reconductor, & Rebuild
- Pole Change Out
- Transformer, Capacitor, and Switch Change Out
- Conversions for Overhead & Underground
- Planning & Scheduling
- Engineering, Procurement, & Construction
- Directional Boring
- Fault Locating & Repair
- Smart Metering & Smart Grid installation
- Hydro-Excavation
STREETLIGHTS
Streetlights can be a necessary evil for utility companies by meeting the Public Service Commission requirements. Hydaker-Wheatlake recognized these issues and worked with customers to provide full, automated solutions allowing our customers to reduce their staffing workload, while maintaining the documentation and communication required. Through work and communication, we were able to bring our customers compliance with the Public Service Commission to 98% within 2 months of operations. By providing these solutions we have helped our customer reduce cost while improving quality and safety.
- Fully Automated system that allows Real Time completion of work
- Union Workforce who exceed customer expectations in Quality & Safety
- Rate of 98% completion of work orders within 3 days allows our customers to meet the requirements put forth by the Public Service Commission
- Workforce that is able to increase or decrease dependent on demand
- Ability to work secondary and primary voltages by utilizing additional workers when necessary
- Ability to install new underground and overhead by using other resources within Hydaker-Wheatlake
- Our workforce can assist customers during natural disasters
Transmission
TRANSMISSION LINE CONSTRUCTION, DESIGN & MAINTENANCE
Transmission construction and maintenance has been an integral part of The Hydaker-Wheatlake Company's (HWC) continued success. HWC has been building transmission lines since 1962 and have gained valuable knowledge and experience, enabling us to provide the best solutions to fulfil customer’s needs. HWC works on voltages from 34.5kV to 500kV with crews performing over 95% of the work on a transmission line. Because of this, HWC is able to control the flow of work and better manage the lines construction, including caisson foundation installation and SWPP measures. Some services include:
- New Construction for Overhead & Underground on lines 34.5kV to 500kV
- Line Rebuilds & Reconductor
- Pole Replacement
- Pole Testing & Inspections
- LIDAR Inspections using Helicopters
- Steel Pole Installation
- Caisson Foundation & Spread Footer Installation
- OPGW Installation
- OPGW Testing & Fusing
- Steel Lattice Tower Erection
- Tower Raising and Relocation
- Shunt Installation
- Live Line Maintenance & Construction
- Hot Sticking 34.5kV to 138kV
- SWPP Installation & Maintenance
- Hydro-Excavation
- Crane Mat Installation
- Caisson Foundations
Substation
SUBSTATION CONSTRUCTION, DESIGN & MAINTENANCE
The Hydaker-Wheatlake Company (HWC) has the ability to single source for all substation needs and is an industry leader in substation construction and maintenance. By utilizing the other companies in the Utility Supply & Construction Company family, HWC is able to provide:
- Substation Construction and maintenance for voltages ranging from 4.8 kV to 500 kV
- Material Procurement, Tracking, and Logistics
- Gas Insulated Substation Construction
- HVDC Substation Construction
- SVC and FACTS System Construction
- Pad Mount Foundations
- Caisson Foundations
- Control House Foundations
- Site Prep Work, including heavy civil requirements
- Structural Steel Fabrication
- Transformer Placement / Moving & Logistics
- Above/Below Grade Raceway and Grounding
- Transmission Line Connections & Construction
- Relay Testing & Checkout
- Fiber Splicing and Installation
- Control House Wiring
- SCADA Installations
- SWPP Installation & Maintenance
- Cost Estimates & Project Planning
We currently have multiple substation crews that are operating full time throughout the country. HWC has several long-term, strategic relationships to construct and maintain electrical substation systems across the country. These relationships have allowed us to provide cost savings by assisting in the engineering of the system, create a stable workforce which allow us to increased safety and efficiency, and to create value added solutions using our other USC companies.
Foundations, Bridges & Roads
CAISSON FOUNDATIONS
Foundations have become a necessity for transmission lines. On the forefront of transmission line evolution, The Hydaker-Wheatlake Company (HWC) has witnessed the progression from early spread footers to now caisson foundations. Utilizing in-house HWC civil engineers to oversee crews, we recognize the documentation and QC/QA that customer's need.
In order to ensure the safety of our employees and the highest quality product for our customers, HWC employees undergo an extensive concrete certification program, allowing them to understand concrete and chemicals down to the molecular level. All of drill crews are thoroughly trained in excavation and pouring methods including: wet Holes, dry holes, rock excavation, casing installation, and cold/hot weather installation. This training makes HWC an industry leader in foundation installation.
HWC currently has multiple transmission spreads and highly-trained caisson crews operating full-time throughout the midwest. HWC is involved with several long-term strategic relationships to construct and maintain electrical systems across the country. These relationships have allowed HWC to provide cost savings by assisting in the engineering of the system, creating a stable workforce (which enables safety and efficiency), and creating value-added solutions through our partnerships with the other Utility Supply & Construction companies.
The Hydaker-Wheatlake Company has the capacity to bore shafts up to 15 feet in diameter by 100 feet deep, including dry and wet excavation methods. HWC utilizes track and wheel-mounted units allowing greater flexibility to accommodate any project's terrain.
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Capacity to bore shafts up to 10ft in diameter by 50ft deep
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Track and wheel mounted units
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Trained crews to accommodate four independent boring operationsTIMBER MATTING & ROAD BUILDING
TIMBER MATTING & ROAD BUILDING
Timber mats protect work areas and establish safe access for heavy equipment in challenging environments such as swamps, marshes, wetlands, and other area with loose soil. While preventing machinery and equipment getting stuck or damaged, timber mats also minimize the pressure exerted by heavy equipment and prevent wheels and treads from tearing the ground and provide personnel with a dry, anti-slip surface.
- HWC currently owns over 5,000 timber crane mats
- Ability to build free span bridging up to 180ft and for weights up to 150,000 lbs
- Specialized equipment utilized for efficient installation of timber roads and bridging.
Renewables
RENEWABLE ENERGY
Because of the expansive history and experience in utility line construction, The Hydaker-Wheatlake Company (HWC) has had a natural transition into the construction of renewable energy resources. Experience and capabilities include:
WINDFARMS
- Tower Wiring
- Substation
- Transmission
- Collection System
SOLAR POWER
- Substation
- Transmission
- Collection System
LANDFILL & BIOFUEL
- Substation
- Transmission
Underground Gas & Electric
UNDERGROUND GAS & ELECTRIC
The Hydaker-Wheatlake Company (HWC) has been performing construction and maintenance of natural gas systems since 2008. Some of the services provided include:
- Distribution pipeline construction
- New business installation
- Joint installations including telecom, power, and gas
- Conversion projects
- Distribution integrity management
- Cast iron and steel replacement
- Rise and meter replacement
- Master service agreements/blanket agreements
- ISNetworld Operator Qualification Programs (OQ)
- Steel and HDPE pipe installation
- Horizontal Directional Drilling & Trenching
To achieve the safe and successful completion of a project, HWC utilizes a dedicated team of safety professionals, project managers, and project coordinators, who track schedule adherence, QC/QA, training, work methods, and safety.
OPERATOR QUALIFICATION TRAINING
- Training assigned based on job classification:
- Foreman 68 modules
- Fusers 56 modules
- Operators 34 modules
- Laborers 36 modules
- Focused training and certification for all job tasks and safety procedures:
- Abnormal Operating Conditions
- Characteristics and Hazards of Natural Gas
- Protection from Hazards
- Prevention of Accidental Ignition
- Excavation Safety
- & Many More
Storm Services
SERVICE AT THE EYE OF THE STORM
Storm Services division is a dedicated group, strategically positioned throughout the Mid-West and East Coast. Focused on providing the same safe, quality, and productive resources in emergency situations, as Hydaker-Wheatlake provides daily to its many utility customers in blue-sky operations. Equipped with its own dedicated equipment, manpower, and unwavering commitment to ensure rapid emergency response within hours.
KEY FOCUS AREAS:
- Rapid Deployment: Our Storm Services Division is always prepared to respond at a moment’s notice. Our strategically positioned teams, well-equipped vehicles and specialized equipment, and efficient logistics ensure that we reach affected areas promptly, reducing outage time for our utility partners located throughout the US.
- Safety as a Priority: While speed is essential, safety is always our top priority. We adhere to strict safety protocols to protect our team members, the public, and the environment. Our commitment to safety ensures that our emergency response efforts are carried out without compromising anyone's well-being.
- Skilled Workforce: Our team is composed of skilled IBEW utility workers and industry experts who thrive in high-pressure situations. Their expertise, coupled with specialized training in emergency response protocols, allows us to efficiently address complex challenges, make informed decisions, and execute effective solutions.
- Collaboration and Coordination: We work hand-in-hand with other pre-approved regional contractors to ensure a coordinated and efficient response. By combining resources, sharing information, and maintaining open communication, we maximize our effectiveness in providing a safe, quality, and productive restoration service in emergent conditions.
Inspection Services
INFRARED INSPECTION
The Hydaker-Wheatlake Company's (HWC) infrared inspections can detect problems before they become outages. Cameras are operated by personnel with specialized electrical utility training and according to customer standards. HWC can also detect problems from above with our thermal cameras that are mounted on a UAS and operated by experienced Part 107 pilots. Each infrared issue detected is documented on a Flir Thermal Studio customized report showing temperature of the anomaly.
POLE INSPECTION
Utility pole inspections use an advanced technology drill with a 3mm drill diameter to assess poles using your criteria. Our methods do not require digging and large diameter holes. HWC Customers set the criteria, we produce the data. Each pole will have a report detailing the condition of each pole showing depth and width of decay inside the pole.